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 All
insulating materials are not created equal.
The basic raw materials, additives, density,
even the shape of the finished piece, all have
an impact on the materials' ability to contain
heat and protect equipment from its damaging
effect.
Whether your refractory project involves routine
repair or extensive turnaround work, CCS&ES
specializes in matching the right heat
containment materials to the application. As an
independent supplier, we bring a unique
perspective to the product selection process -
one free of industry or brand bias. Our
engineers are free to research emerging
technologies and innovative materials to specify
products that deliver maximum insulating
efficiency.
BASIC REFRACTORY - CCS&ES can
specify, install and service any type of
insulating material from basics such as
deadburned magnesia, to engineered brick and
pre-cast shapes, to joint-free monolithic
refractories. Our thorough understanding of the
performance characteristics of a wide range of
refractory materials allows us to match
materials to operational requirements. We are
experienced at specifying materials for high
temperature strength, specific chemical
properties or other specialized characteristics.
All installation and repair services are
provided by our expert refractory managers and
technicians skilled in ramming, gunning or
casting material into place.
WATERLESS/RAPID CURE REFRACTORY
- For fast turnaround on new installations or
repairs, CCS&ES recommends using rapid cure
refractories, an engineered refractory material
that eliminates the lengthy cure time required
for conventional materials.
The two-part waterless system mixes in less than
one minute and is fully cured and ready for heat
up within four hours.
In addition to time savings, rapid cure
refractory also provides: RAPID HEAT UP -
Achieves linear heat up rates of 500 °F per hour
with no holds depending on lining thickness and
configuration. THERMAL SHOCK RESISTENCE -
Withstands repeated thermal cycling with minimum
loss of physical properties. BONDING - Bonds to
itself and other fired refractories for strong
repairs with no laminations. Non-wetting.
Delivers superior non-wetting characteristics
that reduce build up and down time for cold
cleaning.
CERAMIC FIBER INSULATION - In
applications that call for flexible insulation,
CCS&ES offers a wide range of ceramic fiber
modules and ceramic fiber blanket products.
Flexible ceramic fiber insulation materials
provide ease of handling without compromising
conductivity, thermal shock resistance or low
heat storage capacity. The absence of organic
binders is an advantage in applications where
organic materials could contaminate thermal
oxidizer atmospheres at high temperatures. We
offer ceramic fiber products with a variety of
temperature and density compositions, as well as
thickness and roll widths, process shapes and
modified forms. In addition to specifying the
right product and anchoring system, we also
provide construction design and field
installation services necessary to refine or
refurbish your thermal oxidizer system.
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