A
Recuperative Thermal Oxidizer consists
of a combustion chamber with a shell and
tube heat pre-heat exchanger, which
maintains a temperature of 1000°-2200°F.
Temperature, residence time, and
turbulence are three important
oxidization factors considered in order
to achieve high 99.9% destruction
efficiency.
These thermal oxidizer
units are capable of heat recovery
efficiency upwards of 95%, while
operating with a residence time of 1
second.
The system fan attracts
VOC-laden air into the system fan, which
is then excreted into the system’s heat
exchanger. The tube side of the heat
exchanger preheats the air drawing the
contaminant past the burner, heating it
to the thermal oxidization temperature
(1000°-2200°F) for a residence time of
0.5-2.5 seconds. Raising the VOC-laden
air to the thermal oxidization
temperature causes an exothermic
reaction to take place, converting the
VOCs into carbon dioxide and water
vapor.
Passing through the
shell side of the heat exchanger, the
hot, purified air is then recycled to
preheat the inlet air.
At moderate LEL levels
the system is self-sustainable due to
the heat exchanger minimizing fuel
consumption. The clean air is finally
released into the atmosphere.